Blog

Greenleaf End Mills Provide High Metal Removal Rates | Modern Machine Shop

Westec 2023: Xsytin-360 end mills provide high material removal rates and result in increased productivity on a wide range of materials.

Greenleaf Corporation highlights its Xsytin-360 end mills — a tool that combines the company’s phase-toughened Xsytin-1 substrate with a specialized cutting geometry that is said to offer 10X higher productivity — in booth 3101 at Westec 2023. The strength of the material enables the user to apply chip loads similar to solid-carbide end mills with higher speeds common to ceramic machining. These new ceramic end mills provide increases in productivity over current solid carbide or ceramic products. Cnc T Slot Milling Tools

Greenleaf End Mills Provide High Metal Removal Rates |               Modern Machine Shop

Greenleaf says its Xsytin-1 material is engineered to machine a wider variety of materials than any other ceramic in the industry. The structure of this phase-toughened ceramic exhibits high wear resistance and outstanding thermal shock resistance, which makes the Xsytin-360 end mills highly predictable, versatile, high-performance products.

Xsytin-360 end mills provide high material removal rates and result in increased productivity on a wide range of materials. These end mills are effective at machining a variety of materials, including high-temperature alloys, 3D-printed sintered high-temperature alloys, hardened steels, ductile cast irons and compacted graphite iron (CGI). In hardened steels, the tool life of Xsytin-360 end mills has proven to be equal to high-performance carbide end mills when run at high-end speeds (11,460 rpm), while also removing over 73 in3 (over 1200 cm3) of material. Xsytin-360 end mills are ideally suited for machining materials in the aerospace, automotive, die and mold and power generation industries.

This LEX600 end mill attachment enables users to sharpen the primary and secondary grind on the tips of two-, three- or four-fluted end mills up to 5/8".

Cera-Cut end mills are designed to produce high metal removal rates in challenging nickel-based alloys.

Greenleaf End Mills Provide High Metal Removal Rates |               Modern Machine Shop

4 Flutes End Mills For Stainless Steel CoroMill MR80 is designed for challenging roughing operations in a wide range of face and profile milling applications in steel and stainless steel.